Offset / Digital Printing Machine:
An Offset/Digital Printing Machine are used to print on the Surface or Glossy White Side of the Duplex Sheets. This is the first and Foremost Process involves during Manufacturing of Duplex Boxes. If you are starting a new business, Instead of Purchasing an Offset / Digital Machine, you can get the sheets printed through outsourced job work printers / Offset Printers.
This Machine is only suggested to the existing Box Manufacturers, who are having bulk order requirements due to numbers of Factors such as high Maintenance Cost, Bulk Production Capacity. It will act as a burden on any New Startup.
Window Cum Plain Lamination Machine:
This is special Industrial Lamination Machine used for Lamination on the Printed Sheets. This is done to ensure the Dust doesn’t damage the printing on the sheet. It also increases the durability of the Sheet.
Lamination is the process through which a sheet or roll is inserted one by one into a conveyer type Input bed of the Machine. A Transparent or Printed Lamination Film roll is fixed by operator on the Lamination Roll present in the Machine. With the help of Gears and Motor, the Gum Rolls apply layer of Adhesive Solution on sheet and after which the Lamination film Roll is Stretched pressed against it to produce a laminated Output. Ideal Machine: Window cum Plain Lamination Model 36 / 32/ 26.
Lamination Roll to Sheet Separator Machine:
This is an Additional Attachable Machine used to Re-separate the Lamination Machine Output
into Sheets. Machine is Equipped with Special Sensor System program, which automatically Detects the gap intentionally kept by the operator between two sheets at the time of Lamination and separates it into sheet. This Machine can be Attached with Lamination Machine to Produce the sheets immediately with the Help of Variable speed Drive specially added to help to synchronize the speed with Lamination Machine as well as this Machine can be used to work Independently. Ideal Machine: Lamination Sheet Separator Model 36 / 32/ 26.
Platen Punching Die Cutting Creasing Embossing Machine:
A must have Machine to be a successful box manufacturer. This Machine performs cutting,
creasing, embossing and Punching on the duplex sheet converting the Raw Printed Sheet into Box like Structure. These machines are available in Variety of Sizes
as per the Availability of Standard Duplex sheet sizes. A wooden Die with fixed Blades resembling Cutting and Creasing Pattern is required to be fixed on the chase side of platen bed. On the opposite Platen bed side, the operator replaces the sheet one by another after every impression Punch. Ideal Suggested Size: Friends 43, Friends 40 or Friends 35
Raw Materials Required:
Duplex Sheets
This Duplex Sheet comes in both printed and unprinted versions. In any case where a printed box is required, it should be printed before being used in the box manufacturing process.
Lamination Film Roll
These are Transparent Rolls used in Lamination machine.
Adhesive
A Special Bonding Agent in Liquid form is used to Paste the stretched Lamination film to the Duplex Sheet.
Area and Electricity Load
This business with Sweet Box Making Machines can be started in an area of 500 - 1000 sqft. Rest Available Area can be used for Storage of Raw Materials, Finished Boxes, and Office.
Electric Consumption for Sweet Box Making Machines can vary as per the size and model of Machines from 3 hp to 7.5 hp
Manpower Required:
Manager: One Person with good
Calculation, technical Knowledge and leadership skills is required.
Machine Operator: One Person with combined skills of running a Die Cutting Machine along with technical knowledge to setup the Process in Lamination Machine.
Unskilled labor: Three to Four Person are required to work as
helping hand for the jobs like Providing and shifting sheets on the table of
Die Operator, Feeding Sheets into Lamination Machine, Separating the Laminated
Duplex Roll into sheets etc..
