Paper-cutting machines are very important for the printing, packaging, and arts & crafts industries. The machines including die-cutting machines, thermal lamination machines, or guillotine paper-cutting machines are installed in the workshop and the business owners can achieve their desired productivity with more ease.
At the same time, when we have so many advantages, these machines come up with few challenges. The technicians face a few common issues with manufacturing and processes during operations. Here, we will discuss a few common issues while working with the paper-cutting machines and also find solutions for these common problems occurring during the processes. When we work with paper-cutting machines, we can cut and trim large amounts of paper that can be settled down accurately and precisely with the help of guillotine paper-cutting machines.
But during the process, several problems might arise which are discussed below:
Guillotine Paper Cutting Machine
Hampering the Quality
There is a need to ensure that the blade stays on level and is sharp. Proper maintenance is required to maintain productivity with quality throughout the completion of the entire process. It includes removing or refining the cutting blades. To get perfect dimensions and cutting edges, we should avoid movement and adjust the paper holder in one particular direction.
Blade Stucking Problem
During the operations, blade sticking problem is also a very common issue. The solution to tackle this problem is to reduce the tension and remove the waste paper regularly. So there is a need to clean the cutting operations and maintain the cutting edge timely to avoid any hassle during productivity. Also, there is a need to check out any blockages in the path of cuts that may hinder the overall processing of the machines. One must settle down all the necessary modifications at the beginning to avoid any interruption during the process. This is the major task assigned to the technician who will take care of the proper processing of the machine and proper maintenance of the machine regularly.
Safety Issues
Sometimes, common safety issues. Safety must be a top priority. There are chances of getting cuts or injuries from blades or sharp edges. So safety features like blade guards and safety locks should be installed according to the manufacturer's instruction manuals. Proper training should be provided to the technicians for safer operations.
Die Cutting Machine
In correspondence with die-cutting machines, we utilize the machine to cut different materials with exact sizes and shapes. While working with die-cutting machines, are few common problems occur that are as follows:
Uneven Pressure Distribution Issue
While working with the die cutting machine, we need to focus on pressure distribution as well. To maximize the efficiency, we need to examine it regularly. Maintenance is very much required for every die-cutting machine. Keeping a clean and flat-cutting plate is mandatory to work on smooth operations.
Trouble Obtaining Material
Sometimes, we get not cleared outcomes which are mashed up with mixed materials. In this case, one must clean the machine while working with another material. To avoid jamming in future processing, properly align the materials clean the moving parts thoroughly, and reduce the lower wear.
Problem with Cutting Gap
During operations, the problem of cutting gaps is a common issue. It is most likely to happen. There is a proper need for an exact die-cutting machine position. The technicians must align and configure the machine regularly. Sometimes, old parts are not compatible with the latest version of the machine. So it needs to be checked and carefully placed the materials using markings or leads.
Thermal Lamination Machine
Thermal Lamination machine also comes with different issues while working. It offers a protective coating applied to different printing and packaging materials.
Bending or Folding in Laminated Material
There is a need to set the speed and heat settings as per the laminating motion pictures. It depends directly on the thickness of the pictures. While starting with the rollers' operations, check if they are clean and clear of already present waste. For better quality, you should use an excellent laminating fabric.
Residue Sticking Problem
The solution for the residue sticking problem is to thoroughly clean the surfaces every time we start a new operation. To prevent the rollers from damaging, we should not use any kind of sharp material throughout the process. There is a manual that depicts all the instructions to use the machines with proper care.
Overheating Problem
When we use the machines for a longer time, it gets overheated. So after regular intervals, one should cool down the machine timely for better performance and avoiding overheating. Also, monitor the exhaust fan for free blockages. Make sure that there is enough space surrounding the exhaust fan for the airflow. Also, avoid laminating the materials.
Wrapping Up
For the packaging and paper-cutting industry, accuracy and efficiency are very important and paper-cutting machines are very helpful in bulk production. It’s very common to get problems with the machines during operations. As we discussed in this article the common issues and their resolutions while working with thermal lamination machines, die-cutting machines, and guillotine paper-cutting machines, users can effectively solve the common issues and can get effective performance and durability while operating every single paper cutting machine. Regular maintenance and appropriate knowledge of machine operating and safety precautions will help you increase the production of paper-cutting operations.
